Do I Need to Use a Primer with High-Temperature Paint?
When painting metal surfaces exposed to extreme heat, high-temperature paint — also known as heat-resistant paint, stove paint, BBQ paint, fireplace paint, exhaust paint, or header paint — is essential. These specialized coatings protect metal from heat damage, corrosion, and rust while improving appearance.
A common question is: "Do I need to use a primer with high-temperature paint?" The answer depends on your surface and conditions. In many cases, a high-temperature primer significantly enhances durability and corrosion resistance for a longer-lasting finish.
Is a Primer Necessary for High-Temperature Paint?
Many heat-resistant paints — including KBS XTC — are designed to adhere directly to metal without a primer. However, using a high-temperature primer provides significant benefits:
Rust Prevention — Adds a zinc-rich barrier against corrosion, especially important on bare steel and iron. Surface Coverage — Provides full concealment of underlying surface imperfections before topcoating. |
When Should You Use a High-Temperature Primer?
✓ When painting bare metal, particularly steel or iron prone to rust. ✓ When the surface is frequently exposed to moisture or extreme temperature fluctuations. ✓ When maximum rust protection is the priority — XTC's product page notes that maximum rust protection is obtained by first priming with XTC Primer. |
The KBS XTC Paint System
For maximum protection on heat-exposed metal, KBS Coatings offers a complete two-product system: XTC Primer and XTC – Xtreme Temperature Coating.
XTC Primer

XTC High Temperature Primer is a silicone zinc-rich primer specially formulated for extreme heat exposure while providing exceptional rust prevention.
XTC Primer — Key Features 1,200°F Heat Resistance — Remains stable even under intense heat conditions throughout the full temperature range. Superior Rust & Corrosion Protection — Acts as a zinc-rich barrier against oxidation and moisture, ideal for bare metal surfaces. Exceptional Durability — Outstanding adhesion, film integrity, weathering, and thermal shock-resistance. Once heat-cured, it creates a tough, chip-resistant finish that won't crack, peel, or flake. Hides Surface Imperfections — Provides full coverage and concealment of underlying surface irregularities. Compatible with Steel, Cast Iron & More — Versatile for a wide range of high-temperature metal applications. Can Serve as Final Finish — Does not have to be topcoated. Apply two coats and cure for a standalone finish. |
Pro Tip: XTC Primer Can Be the Final Coat XTC Primer does not require a topcoat. When used as a standalone finish, apply two thin coats. However, topcoating with XTC adds additional protection and gives you access to over 11 color options. |
XTC – Xtreme Temperature Coating

XTC is a high-performance, UV-stable, heat-resistant coating that delivers unmatched durability and an attractive finish on metal surfaces exposed to extreme temperatures.
XTC – Key Features 1,500°F (816°C) Heat Resistance — Engineered for the most demanding environments. Guaranteed not to burn off. Corrosion & Oxidation Resistance — Blocks moisture and contaminants from penetrating metal surfaces. Maximum rust protection is achieved by first priming with XTC Primer. Exceptional Durability — Outstanding adhesion, film integrity, weathering, and thermal shock-resistance. Once heat-cured, it forms a chip-resistant finish that resists cracking, peeling, and flaking. 11+ Color Options — Unlike many heat-resistant coatings, XTC comes in over 11 colors for automotive, industrial, and household applications. |
Why Choose the KBS XTC Paint System?
All-in-One Solution — The XTC Primer + XTC system ensures optimal performance, reducing the risk of rust, peeling, bubbling, and premature failure. Easy Application — Apply with a brush, roller, or spray gun — convenient for professionals and DIYers alike. Cost-Effective — Protects metal from deterioration, reducing costly replacements and repairs over time. Tested for Reliability — Engineered to withstand thermal cycling (repeated heat-up and cool-down cycles) without degrading. |
Step-by-Step Application Guide
Safety First Always work in a well-ventilated area and wear appropriate respiratory and eye protection when handling XTC Primer and XTC. |
Ideal Application Conditions Apply between 60–80°F with humidity below 85%. Avoid painting in direct sunlight or excessively humid conditions. |
Mix Thoroughly Before Use Use a paint paddle to stir from top to bottom for at least one minute before applying. For aerosols, shake the can for at least one minute once the mixing ball moves freely, then shake 10 seconds for every minute of use. Keep the product thoroughly mixed throughout the application. |
Step 1 — Surface Preparation
Proper surface preparation is the most important step. Skipping or rushing it leads to poor adhesion, flaking, and premature failure.
1. Remove Loose Rust & Old Paint — Use 320-grit sandpaper, a wire brush, or sandblasting to remove any loose or flaky rust and old paint, leaving a stable surface to receive coating.
2. Create a Surface Profile — Roughen the metal using 60–80 grit sandpaper, a wire wheel, or sandblasting to create an anchor pattern. This texture allows the coating to mechanically bond to the peaks and valleys of the surface.
3. Degrease & Clean — Even a thin film of grease or oil will prevent proper adhesion. Clean the surface thoroughly with KBS Klean, a biodegradable, non-toxic cleaner that removes dirt, grease, and grime without leaving residue.

Mix KBS Klean with warm water and scrub the metal surface with a sponge, scrub pad, or scrub brush. Rinse thoroughly with water and dry completely with a clean, lint-free cloth or compressed air before coating.
Full instructions: kbs-coatings.com/kbs-klean-directions

Step 2 — Apply XTC Primer
Apply XTC Primer in thin, even coats (approx. 1.0 mil/25µm dry film thickness) using a brush, roller, aerosol, or spray gun. One coat of primer followed by one coat of XTC is the recommended system. If using XTC Primer as a standalone finish, apply two coats.
Aerosol: Hold the can 12–15 inches from the surface. Apply with steady, even, overlapping strokes. Dry time between coats: 15–30 minutes (spray) or 8 hours (brush/roll). Heavy applications reduce coating life and adhesion — always apply thin coats. Before topcoating: Allow primer to dry completely (typically 1–2 hours) before applying XTC. |
Note: XTC Primer must be temperature cured. If topcoating with XTC, curing is performed after the final XTC coat — the single cure process cures both layers simultaneously. |

Step 3 — Apply XTC – Xtreme Temperature Coating
Apply XTC in thin, even coats (approx. 1.0 mil/25µm dry film thickness). Over XTC Primer, one coat of XTC is typically sufficient. Without primer, apply a minimum of two coats.
Aerosol: Hold the can 12–15 inches from the surface. Apply with steady, even, overlapping strokes. Dry time between coats: 15–30 minutes (spray) or 8 hours (brush/roll). Dry before handling: Allow XTC to dry completely before handling (typically 1–2 hours depending on conditions). |
Full application instructions: kbs-coatings.com/xtc-directions

Step 4 — Temperature Curing
Why Temperature Curing Is Required
Temperature curing hardens the primer and coating resins, maximizing heat resistance and durability. Both XTC Primer and XTC require temperature curing before use. When used together, curing is only necessary after the final XTC coat — it simultaneously cures both the primer and topcoat.
Temperature Curing Process Step A: Heat the coated metal to approximately 350°F for 20–30 minutes (oven, BBQ grill, or on the engine for exhaust parts). Step B: Heat until XTC begins to smoke, then remove from heat. Allow to cool naturally to room temperature. Step C: Repeat for a total of three heat/cool cycles. Step D: Perform a fourth heat cycle. Heat until XTC smokes again and keep heated until smoke fully dissipates. Step E: Remove from heat and allow to cool naturally to room temperature. This gradual process ensures proper adhesion and long-term durability. |
Important: Ventilation During Curing Ventilation is crucial during initial heat curing — the coating may emit potentially harmful vapors. Avoid excessive heat during the first few cycles to allow the resins to temper into the substrate properly. If touch-ups are needed, follow the same preparation, application, and curing process. |

Frequently Asked Questions
Do I need to use a primer with high-temperature paint? Not always. KBS XTC can adhere directly to bare metal without a primer. However, using XTC Primer first adds a zinc-rich rust barrier and helps conceal surface imperfections. For bare steel or iron exposed to moisture or repeated thermal cycling, primer is strongly recommended for maximum durability. |
Can XTC Primer be used as a final finish coat without a topcoat? Yes. XTC Primer can serve as a durable standalone finish and does not require a topcoat. When used alone, apply two thin coats and temperature cure. Topcoating with XTC adds additional protection and gives you access to 11+ color options. |
How hot can XTC Primer and XTC withstand? XTC Primer is rated to 1,200°F. XTC is rated to 1,500°F (816°C) and is guaranteed not to burn off. Both products require temperature curing before use. |
How many coats of XTC do I need? If using XTC Primer, one coat of primer plus one coat of XTC is the standard recommendation. Without primer, apply a minimum of two coats of XTC. Two to three coats generally provide optimal durability depending on service conditions. Always apply thin coats — heavy applications reduce coating life and adhesion. |
How do I temperature cure XTC? Heat the coated metal to approximately 350°F using an oven, BBQ grill, or (for exhaust parts) directly on the engine. Heat until XTC begins to smoke, then remove and allow to cool naturally. Repeat for three total heat/cool cycles. On the fourth cycle, heat until the smoke fully dissipates, then cool. When XTC is applied over XTC Primer, this single cure process cures both layers simultaneously. |
What surfaces can I apply XTC and XTC Primer to? XTC and XTC Primer are compatible with steel, cast iron, and other metals. Common applications include exhaust headers, manifolds, exhaust pipes, engine components, fireplaces, BBQ grills, stoves, and industrial equipment exposed to extreme heat. |
Ready to protect your high-heat metal surfaces? Shop XTC and XTC Primer — or review the full application directions before you begin. Have a question about your project? We're here to help. Shop XTC Shop XTC Primer Application Directions Ask a Question |